The following information has been compiled to ensure reliable and trouble free operation of your new air compressor.
FAILURE TO FOLLOW THESE INSTRUCTIONS CAN DAMAGE YOUR COMPRESSOR AND COULD VOID YOUR WARRANTY.
Before you start it is important to identify some components of your compressor and understand their function.
1) OIL DIPSTICK
The oil dipstick is located on the rear of the pump and must be checked daily to ensure the oil level is correct. The compressor must not be run if the oil level is low or the dipstick is missing.
2) AIR INTAKE FILTER
The air intake filter is located on the top of the compressor pump and is designed to remove particles from the air. The filter needs to be removed and cleaned periodically. (See maintenance schedule).
· Do not operate the compressor if the filter is missing or damaged.
· Do not obstruct airflow to the intake in any manner.
3) PRESSURE SWITCH
The compressor is fitted with an automatic start/stop pressure switch.
This switch is also a manual on/off switch.
Once switched on, the compressor will operate automatically via the pressure switch.
The compressor has been factory set to build up to a cut out pressure of 125-135psi and a cut in pressure of 80-90psi. Any changes to this factory setting should only be carried out by a service agent.
The on/off switch must always be used to manually shut down the compressor to ensure pressure is unloaded from the pump.
The compressor must not be switched off at the power point without first turning off the switch on the pressure switch.
4) DRAIN VALVE
The drain valve is located on the underside of the air vessel. The tank should be drained each day to ensure there is no condensation in the vessel.
5) PRESSURE RELEASE VALVE (Blow off valve)
The pressure release valve is designed as a safety air release in the event of a malfunction. The valve is factory set and must not be adjusted. If this valve is to be replaced it must be replaced with an identical preset valve. The pressure release valve should be tested periodically (See maintenance schedule) to ensure it functions correctly.
6) POWER LEAD & PLUG
Your compressor is fitted with an electric lead and a three-pin plug. The three-pin plug must not be altered in any manner. Removal of the plug or filing down the earth pin will void all warranty.
The compressor is not designed to be run off an extension lead of any length, this can result in a power voltage drop which will damage the motor.
The use of extension leads will void warranty.
Use a longer air hose if you need to work over longer distances.
7) Any modification to the air vessel, motor or pump will void warranty.
8) When transporting the compressor, ensure that the compressor always remains upright.
PERIODIC MAINTENANCE
UNPLUG THE AIR COMPRESSOR PRIOR TO ANY SERVICING OR MAINTENANCE.
DAILY
- Check the oil level and adjust as required.
- Drain the air vessel via the drain valve.
- Run the compressor and check for unusual noise or vibration.
WEEKLY
- Remove and clean the air filters and replace as necessary.
- Clean all external parts of the compressor.
- Check the function of the pressure release valve by pulling on the ring or Lever to discharge air.
EVERY 3 MONTHS OR 1000HRS
· Change the oil with approved compressor oil available from your retailer.
MONTHLY MAINTENANCE
- Inspect oil condition and change as necessary.
- Check belt tension and tighten if needed.
- Check all nuts and bolts and tighten as necessary.
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